Digitals cylinder printing yɛ mfiridwuma a ɛyɛ tẽẽ-kɔ-ade a ɛtintim mfonini a ɛwɔ kɔla nyinaa mu tẽẽ kɔ nneɛma kurukuruwa te sɛ dadeɛ a ɛnyɛ den tumblers, ahwehwɛ nkotokuo, kyɛnere nkukuo, cosmetic tubes, ne plastic nkukuo so, a mprɛte biara nni mu na enni screen biara.
Saa akwankyerɛ yi fa sɛnea adeyɛ no yɛ adwuma, sɛnea ɛde toto screen printing ne pad printing ho, sɛnea wɔde mfiri ne inks hyia substrate biara, sɛnea wosiesie adwinni ma curved surfaces, what adijitaal cylinder afiri a wɔde tintim nhomanokwarem no, ɛka a wɔbɔ de tɔ na wɔde tu mmirika afe biara, ne sɛnea wɔbɛma biako akɔ so ayɛ nneɛma a wotumi de ho to so.
Sɛnea Digital Cylinder Printing Yɛ Adwuma
Wɔde ade no asisi ade a ɛkyinkyini pɛpɛɛpɛ so. Bere a ade no dannan ahoɔhare a wɔahyɛ so no, tintim ti no tu fa soro na ɛtow ink ma ɛne sɛnea ɛkyinkyini no hyia. Saa mfiri a ɛne ne ho di nsɛ no ne nea ɛma mfonini no kɔ so yɛ pɛ wɔ ntwemu no nyinaa a ɛntrɛw, ɛnkyekyere, anaasɛ ɛnsɛ sɛ wɔde nhama a wotumi hu wɔ baabi a adwinni no to mu.

Wɔ UV nhyehyɛe so no, LED akanea sa ink no yare wɔ milisekɔn kakraa bi mu bere a asi fam no, enti wobetumi aboaboa ntoatoaso ano ntɛm ara. Adeyɛ nhyehyɛe a wɔtaa yɛ wɔ tumbler a ɛyɛ sum so ne primer, underbase fitaa, CMYK, afei varnish, ne nyinaa wɔ pass nnidiso nnidiso biako a wonnyi ɔfã no mfi fixture no mu.
Esiane sɛ mfonini no fi fael mu sen sɛ ebefi prɛte mu nti, unit biako biara betumi akura adwini soronko. Saa nokwasɛm biako pɛ no na ɛkanyan sikasɛm ho nimdeɛ a yɛaka ho asɛm akyiri yi wɔ akwankyerɛ yi mu no mu dodow no ara.
Digital Cylinder Ntintim vs Pad Ntintim vs Screen Ntintim
Pad printing di kɔla biako anaa abien ahyɛnsode a ɛnyɛ den ho dwuma wɔ mmirikatu nketewa so a ne bo nyɛ den, nanso kɔla biara hia prɛte na mfonini mu nsɛm a ɛkɔ akyiri no yɛ nea wontumi nnya. Screen printing de ink film a ɛyɛ den a nnuru ntumi nsɛe no to fam na ɛyɛ ntɛmntɛm yiye bere a ɛretu mmirika pɛnkoro no, nanso kɔla biara hia n’ankasa screen a wɔakyerɛw din wɔ layers ntam. Digital yi tooling fi hɔ koraa.

| Sɛnti | Digital Cylinder Nkyerɛwee | Screen Printing wɔ Nkotoku so |
|---|---|---|
| Mfonini a wɔde kɔ baabi foforo | Direct inkjet kɔ ɔfã a ɛkyinkyini so | Ink a wɔpiaa no faa mesh screen bi mu |
| Hyehyɛ | Load fael, load fã bi | Screen a wɔyɛ, kɔla a wɔde frafra, dinkyerɛw |
| Nsakrae a ɛba wɔ nhyehyɛe mu | Prɛko pɛ | Ɛho hia sɛ wɔyɛ screens foforo |
| Sikasɛm mu dodow | 1 kosi bɛyɛ 2,000 units | 2,000 units ne nea ɛboro saa |
| Kɔla a wotumi yɛ | CMYK ne fitaa ne varnish, gradients, mfonini ahorow | Spot kɔla ahorow, a anohyeto wɔ screen dodow |
| Data a ɛsakrasakra | Mani | Ɛnyɛ nea mfaso wɔ so |
| Ink film no mu duru | Thin, gyina primer ne varnish so | Ɛyɛ den, efi awosu mu no, ɛyɛ den |
Nsɛm a wɔaboaboa ano a ɛyɛ nokware: dijitaal ma ɛyɛ yiye ma ɛyɛ mmerɛw, screen printing ma ɛyɛ papa ma mpɛn pii. U.S. sotɔɔ dodow no ara a wɔsom nnwumakuw akyɛde, e-commerce personalization, anaa sampling no kowie dijitaal. Nsã nhama a ɛyɛ label design biako wɔ nkotoku ɔpepem biako so no tra hɔ a wɔde screen anaa ceramic asiesie.
Afiri ne Ink a ɛne Wo Substrate no hyia
Nneɛma abiɛsa a ɛsakra na esi gyinae wɔ nkyerɛkyerɛmu no ho: nneɛma, dodow, ne nea wɔhwehwɛ sɛ ɛtra hɔ kyɛ. Nya wɔn mu biara mfomso na afiri no nyɛ adwuma yiye anaasɛ ɛsõ dodo ma adwuma no.
UV-LED ne mfiridwuma titiriw a wɔde yɛ cylindrical adwuma. Ɛsa yare ntɛm ara, ɛkame ayɛ sɛ ɛtintim biribiara so a wɔasiesie no yiye, na ɛboa akwan fitaa ne varnish. Ntease da so ara wɔ solvent nhyehyɛe ahorow mu ma plastic a ɛyɛ mmerɛw ne abɔnten a wɔde hyɛ mu nanso ehia mframa ne bere a wɔde ma ɛyow. Sublimation ma ɛyɛ mmerɛw a wɔde ahyɛ polyester-coated blanks nkutoo so, na entumi nka dade a ɛda hɔ kwa, ahwehwɛ, anaa dɔte.
| Substrate a wɔde yɛ nneɛma | Mfiridwuma a Wɔkamfo Kyerɛ | Ahosiesie Ho Nsɛm a Wɔakyerɛw |
|---|---|---|
| Dade a ɛnyɛ den a wɔde yɛ tumbler | UV-LED a ɛwɔ hɔ | Degrease, afei primer ma nkuku hohoro-grade adhesion |
| Glass toa a wɔde ahyɛ mu | UV-LED a ɛwɔ hɔ | Ogya anaa primer ayaresa ma nkitahodi tu mpɔn kɛse |
| PET / PP / HDPE toa a wɔde gu mu | UV-LED a ɛwɔ hɔ | Plastik a ahoɔden nnim wɔ soro no hia plasma anaa corona ayaresa |
| Silicone toa a wɔde ahyɛ mu | UV-LED a wɔde ka ho a wɔde sa yare wɔ soro | Specialty primer, hwɛ kwan sɛ wɔbɛyɛ adhesion sɔhwɛ |
| Ceramic kuruwa anaa toa | UV-LED anaasɛ sublimation | Egyina coating ne sɛ ebia asinasin no yɛ dishwasher rated |
| Powder-a wɔde anom nsa a wɔde akata so | UV-LED a ɛwɔ hɔ | Mpɛn pii no, adhesion a eye kyɛn so a enni primer |
Ink Ahobammɔ ne Aduan a Wɔde Di Dwuma
Wɔ nsã ne anonne a wɔde kyekyere nneɛma ho no, wɔde ade a wɔawie no na ebu mmara no so atɛn, na ɛnyɛ ink no nkutoo so. Ɛsɛ sɛ wɔn a wɔyɛ U.S. no hwɛ sɛ ebia wɔboa ink nhyehyɛe no ma FDA 21 CFR aduan-nkitahodi ho nhyehyɛe a ɛfa ho no, sɛ ebia aduru no awie, ne nea ɛho hia kɛse sɛ ebia beae a wɔatintim no ne nea wɔde di dwuma no di nkitaho koraa anaa. Nsã a wɔde siesie fie dodow no ara tra akyi wɔ anofafa no ase, na ɛno sesa asiane no koraa. Bisa wɔn a wɔde nneɛma ma no ma wɔmma wɔn atutra sɔhwɛ data sen sɛ wobɛka aguadi ho asɛm, na susuw VOC ink a ɛba fam-VOC ho ma adwumayɛbea mframa pa.
Nneɛma a Ɛyɛ Tapered ne Nea Ɛnyɛ Daa
Standard rotary axis fa no sɛ ɛyɛ daa diameter. Nsã nkotoku, kyɛnere nkuku a ɛyɛ teateaa, ne conical tumblers sesa ntwemu wɔ baabi a wotintim no, enti ahoɔhare a ɛwɔ ti no ase no gu ahorow. Eyi ano aduru hwehwɛ sɛ wɔyɛ nhyehyɛe a ɛkyinkyini a ɛsakra ahoɔhare a ɛkyinkyini no sɛnea ne kɛse te, nneɛma a ɛdannan a ɛma nhama a wɔatintim no gyina ti no so, anaasɛ software taper compensation. Sɛ afã horow a ɛyɛ teateaa no boro w’adwuma no fã ketewaa bi a, ma ɛnyɛ sɔhwɛ sɔhwɛ no fã ansa na woatɔ. BItoa UV cylinder afiri a wɔde tintim nhomane ntɛm-nsakrae nnwinnade ne amanne fixtures betua ne ho wɔ nsakrae bere nkutoo mu.
Adwini Ahosiesie ne Nneɛma a Wɔyɛ Adwuma
Print mu sintɔ dodow no ara fi fael ahosiesie mu, na ɛnyɛ afiri no. Nneɛma a ɛyɛ kurukuruwa no kyinkyim adwinni a wɔayɛ no petee, na sɛ wɔanni biribiara ho dwuma a, kɔla ahorow no dannan.
Anamɔn Nsia Fi Fael So Kɔ Ɔfã Pa a Edi Kan
- Sua ɔfã no. Kyerɛw ne kɛse, ne ntwemu, ne sorokɔ a wotumi tintim, ne baabi a wofi ase kyekyere. Ntwahonan na ɛkyerɛkyerɛ ntama no mu, na ɛnyɛ ne tɛtrɛtɛ.
- Si fael no kɔ ntwamutam a wɔayɛ no so wɔ Illustrator anaa Photoshop mu, na gyaw mogya anaa ɔkwan a wɔahyɛ da ayɛ wɔ baabi a mfonini no bɛto mu.
- Fa taper anaa distortion compensation di dwuma wɔ RIP software no mu sɛ ɔfã no nyɛ nokware cylinder a.
- Fa kɔla ahorow a ɛwɔ nsensanee ma. Pantone matching ho hia kɛse wɔ nnwumakuw ahyɛnsode ahorow a ɛsɛ sɛ ɛyɛ pɛ wɔ unit mpempem pii ne reorders pii mu.
- Calibrate hardware no mu. Hwɛ sɛnea print ti no hyia, ahoɔhare a ɛkyinkyini, ti no sorokɔ, ne fixture grip ansa na wɔayɛ production biara.
- Tu mmirika sɔhwɛ fã bi na di nneɛma abiɛsa ho adanse: kɔla tia adanse a wɔapene so, mfonini no gyinabea ne nea wɔto mu, ne adhesion denam teyp ne abrasion sɔhwɛ so. Afei nkutoo na gyae mmirikatu no.
Fixtures ne Semi-Automation
Custom fixtures ne baabi a wodi nkonim wɔ throughput ankasa. Ɛsɛ sɛ sotɔɔ a ɛwɔ tumbler akɛse asia de sika hyɛ nneɛma a wɔde kura mu a wotumi sesa mu sen sɛ wɔde mfiri bɛyɛ jig asia a wɔatu ho ama. Wɔ US adwumayɛbea nketewa ne mfinimfini-kɛse dodow no ara fam no, semi-automated nhyehyɛe a nsaano loading ka ho automated rotary printing ma mfaso a eye sen biara. Full automation nya ne keep bere a design biako tu mmirika kyɛ araa ma adwumayɛfo bɛyɛ bottleneck nkutoo. A multi-gyinabeacylindrical nneɛma a wɔde yɛ inkjet printane mfinimfini kwan a wɔtaa fa so, na ɛma obiako de nneɛma gu gyinabea biako bere a ɔfoforo nso tintim.
Nneɛma a Wɔyɛ Ankasa a Wɔbɛte Ase
Kyinhyia mmere a wɔafa aka te sɛ sikani 15 wɔ toa biara mu no kyerɛkyerɛ tintim nkutoo mu. Nea ɛka nea efi mu ba ankasa ho ne nneɛma a wɔde gu mu, yi fi mu, ne bere ne bere mu a wɔde siesie. Afiri a wɔafa aka wɔ sikani 15 mu no ma asinasin 120 kosi 180 dɔnhwerew biara ankasa bere a obiako de di dwuma, na ɛbɛyɛ sɛ ɛboro mmɔho abien wɔ multi-station frame so. Si quotes wɔ measured output so, da wɔ spec sheet nɔma no so.
Digital Cylinder Printer Ho Ka Sɛ Wonya
Adetɔ Bo
Entry-level desktop cylinder UV printers taa tu mmirika $10,000 kosi $30,000, ɛfata ma sotɔɔ ahorow a wɔyɛ nneɛma a wɔpɛ, Etsy-scale adetɔnfo, ne anonnede ahorow a wɔrefi ase. Mid-range aguadi nhyehyɛe ahorow a ɛwɔ fitaa ne varnish akwan, servo-driven rotary axes, ne kɛse diameter tumi asase wɔ $30,000 ne $80,000 ntam. Industrial multi-station ne automated lines boro $100,000.
Afe Biara Nsiesiei ne Nneɛma a Wɔde Di Dwuma
Bo a wɔtɔ no yɛ asɛm no fã ketewaa no. Printheads, ink, cleaning chemistry, ne wear parts na ɛkyerɛ sikasɛm nhyehyɛe a wɔde bɛyɛ adwuma.
| Component no | Ɛka a Wɔtaa Bɔ (USD) . | Ntamgyinafo a Wɔde Si ananmu | Nsɛm a Wɔahyɛ no Nsow |
|---|---|---|---|
| Printhead a wɔde tintim nhoma | $800 - $2,500 biara | 12 - 36 asram | Nkwa nna di ahotew nteɛso ne ink su akyi sen mfiri nnɔnhwerew |
| UV ink a wɔde yɛ ink | $80 - $250 wɔ lita biara mu | Ɛkɔ so | Ink fitaa a wɔde di dwuma wɔ afã horow a ɛyɛ tumm no ne sikasɛm mu ahodwiriw a wɔtaa yɛ |
| Ahotew ano aduru | $30 - $100 wɔ toa biara mu | Ɔsram biara | Ɛho hia ma flushing ne nozzle recovery |
| Wiper blade a wɔde popa nneɛma | $20 - $150 | 3 - 12 asram | Cheap fã, siw nozzle a ne bo yɛ den sɛe ano |
| Damper ne filter a wɔde yiyi mu | $50 - $300 | 6 - 18 asram | Ɛma efĩ fi ti no ho |
| Ink tank a wɔsɛe no | $50 - $200 | 6 - 24 asram | Ɛsono sika a wɔbɔ wɔ nneɛma a wɔtow gu ho wɔ ɔman ne ɔmantam biara mu |
| Rollers ne mfiri afã horow | $100 - $800 | 1 - 3 mfeɛ | Scales a ɛwɔ ahoɔden a wɔde yɛ nneɛma |
Afe afe sikasɛm nhyehyɛe a ɛyɛ nokware ma afiri biako: $2,000 kosi $5,000 ma nea ɛba fam, $5,000 kosi $10,000 ma aguadi mu nneɛma a wɔyɛ no daa, ne $10,000 anaa nea ɛboro saa ma mfiridwuma a wɔde di dwuma kɛse-.
Ɛka a Adetɔfo werɛ Fi
Mpɛn pii no, bere a wɔde gyae adwuma no ne ɛka kɛse a wɔde asie. Sotɔɔ bi a ɛma wonya dɔla 100 dɔnhwerew biara a wɔde yɛ nneɛma a ɛhwere nnɔnhwerew 20 afe biara no de dɔla 2,000 ama dedaw ansa na wɔatɔ nneɛma biara. High-volume dwumadie betumi ahwere saa anɔpa baako.
Ahotew a wɔnyɛ hwee ne nea ɛto so abien. Digitals cylinder printer biara yɛ automatic flushing ne circulation cycles de bɔ ti no ho ban, na saa cycles no di ink, solution, anyinam ahoɔden, ne nwura tank ahoɔden sɛ ebia wɔtɔn biribiara anaasɛ wɔantɔn no. Afiri a wɔde adapɛn pii a ɛnyɛ adwuma adapɛn pii betumi ahyew dɔla ɔhaha pii wɔ ink mu a ɛnyɛ hwee.
Ka a wɔbɔ wɔ Unit biara ho: Digital Cylinder Printing vs Screen Printing wɔ Nkotoku so
Ɛkame ayɛ sɛ ɔkwan bɛn na ne bo yɛ mmerɛw no gyina mmirikatu tenten so koraa. Eyinom yɛ U.S. gua so nneɛma a wɔkyerɛ ma nkotoku a wɔasiesie, a nea ɛda hɔ kwa no nka ho.
| Nneɛma a Wɔkra | Digital Cylinder Nkyerɛwee | Screen Printing wɔ Nkotoku so |
|---|
| 100 a ɛyɛ unit ahorow | $2 - $8 wɔ unit biara mu | $5 - $15 wɔ unit biara mu |
| 1,000 na ɛwɔ hɔ | $1 - $3 wɔ unit biara mu | $0.50 - $2 wɔ unit biara mu |
| 10,000 na ɛwɔ hɔ | $0.80 - $2 wɔ unit biara mu | $0.20 - $0.80 wɔ unit biara mu |
Digital di nkonim wɔ 100 efisɛ screens biara nni hɔ, kɔla ahorow a wɔpaapae mu nni hɔ, setup waste biara nni hɔ, na minimum biara nni hɔ. Crossover no taa tena baabi a ɛwɔ 1,000 kosi 3,000 units ma adwini a ɛnyɛ den, na ɛkɔ soro bere a adwinni no yɛ den kɛse no, efisɛ kɔla biara a wɔde aka ho no gye screen printing screen foforo ho ka bere a digital ho ka nyɛ hwee.
Nhwɛso biako a ɛfata sɛ yɛma ɛtra yɛn adwenem. Ɔdetɔnfo bi a ɔde nneɛma a wɔde hyɛ nkurɔfo nkuran a ɔde nnwumakuw ahorow 40 a wɔayɛ a emu biara yɛ nkotoku 50 reyɛ adwuma 2,000. On screen printing a ɛyɛ 40 nhyehyɛe ahorow a ɛsono emu biara. Wɔ dijitaal so no ɛyɛ 40 fael loads. Unit cost table no ntumi nnye saa nsonsonoe no, nanso P&L no nkyere.
Bere a Digital Yɛ Mmuae a Ɛnteɛ
Tɔ screen printing capacity mmom sɛ wode designs kakraa bi na ɛyɛ adwuma wɔ volume a ɛkorɔn yiye mu, sɛ w’atɔfo hwehwɛ tactile ink film a emu yɛ duru, anaasɛ sɛ w’afã horow no nyɛ pɛpɛɛpɛ araa ma rotary fixture biara ntumi nkura mu mpɛn pii a. Eyi a wobɛma emu ada hɔ ansa na woatɔ no siw agyapade a ne bo yɛ den a ɛnyɛ adwuma kwan.
Print Su: Curves, Kɔla, ne Adhesion
Wɔ curved surfaces so no, rotary system a wɔayɛ no yie{0}}calibrated no kura head-to-surface distance daa, a ɛno ne deɛ ɛma nsɛm nketewa a ɛyɛ nnam, logo anoano a ɛho tew, gradients a ɛyɛ torotoro, ne QR codes a wotumi scan wɔ kwan no nyinaa so. Screen printing betumi ne eyi ahyia wɔ nkotoku a ɛyɛ tẽẽ-fasu so, nanso nsusuwii a ɛyɛ teateaa de trɛw ne nkyerɛwde mu mfomso ba.
Kɔla ne baabi a dijitaal tetew ne ho. Mfonini mfonini, gradients a ɛyɛ fɛ, ne mfonini a wɔayɛ ama obiara no yɛ CMYK inkjet dea na ɛyɛ fɛre sɛ wobɛhwɛ screen. White underbase wɔ tuntum nkotoku so yɛ gyinapɛn dijitaal tumi: fitaa layer di kan kɔ fam, afei kɔla tintim wɔ soro, ma mfonini a ɛyɛ hyew wɔ tuntum powder-coated dade. Screen printing betumi ayɛ saa ara nanso ehia sɛ wɔde screen foforo na ɛtwam.
Sɛnea ɛbɛtena hɔ akyɛ no gyina nhyehyɛe no nyinaa so sen sɛ ebegyina ink no nkutoo so. UV-cured inks a wɔde primer, ogya anaa plasma ayaresa a ɛfata, ne varnish a ɛbɔ ho ban aka ho no bɛtwam mpɛn pii wɔ nkuku hohoro kyinhyia ne abrasion sɔhwɛ mu. Kyerɛ sɛnea wobɛhwɛ sɛ ɛyɛ nokware, sɛ nhwɛso no ASTM abrasion kwan a wɔakyerɛkyerɛ mu a wɔde nkuku hohoro kyinhyia dodow bi a wɔahyɛ ato hɔ, na hwehwɛ sɛ nea ɔde ma no tintim nhwɛsode ahorow wɔ wo blanks ankasa so ansa na woatɔ biribiara.
Nsiesie, Ɔhaw Ho Ahorow, ne Nkwa Tenten
Daa ne Nnawɔtwe Biara Dwumadi
- Nozzle check print wɔ shift biara mfiase
- Print head cleaning sɛnea manufacturer nhyehyɛe te, ɛnyɛ pii na ɛnyɛ kakraa bi
- Ink circulation ne level nhwehwɛmu
- Rotary attachment calibration nhwehwɛmu
- Afã horow no ani a wɔhohoro ansa na wɔatintim
- Ɔkwan a ɛteɛ a wɔfa so to mu, a capping ka ho
Ɔhaw Abiɛsa a Ɛde Ɔsom Frɛ Dodow no ara Ba
Nozzle a ɛresiw. Nea efi ahotew kyinhyia a wɔahuruw, ink a ayow, ink a wɔmfa nsie yiye, anaa bere tenten a obi ntumi nyɛ hwee na ɛde ba. Siw a wosiw ano yɛ nhyehyɛe a wɔyɛ, na ɛnyɛ ahokokwaw.
Mfonini a ɛnsɛ. Ɛkame ayɛ sɛ bere nyinaa na rotary calibration, fixture a ɛsakra wɔ adesoa ase, anaasɛ ɔfã bi nkongua a ɛnkɔ so pɛpɛɛpɛ. Hwɛ fixture no ansa na woabɔ software no sobo.
Adhesion a ɛnyɛ papa. Nneɛma a efĩ wom, primer a wɔahuruw, aduru a enni mũ, anaasɛ ink ne substrate a ɛnhyia. Fa nsateaa di blanks ho dwuma na di substrate foforo biara validate ansa na woatu mmirika wɔ production.
Akwan Anum a Wɔbɛfa so Atew Sika a Wɔsɛe wɔ Nsiesie Ho no So
- Tete wɔn a wɔyɛ adwuma no yiye. Da biara da nhwehwɛmu, ahotew a wɔapene so nkutoo, mfomso a wɔkyerɛw. Mpɛn pii no, ntetee a wɔakyerɛw ato hɔ no tew ɔsom adwuma a wobetumi akwati so ɔha biara mu nkyem 20 kosi 40.
- Paw nea wɔde siw ano sen nea wɔde yɛ ade. Sɛ wode wiper a ne bo yɛ dɔla 60 besi ananmu wɔ bere a wɔahyɛ mu a, ne bo yɛ mmerɛw sen ti a ne bo yɛ dɔla 1,800.
- Hwɛ warranty a wɔatrɛw mu hwɛ sɛnea ɛyɛ nokware. Ɛtua ka bere a afiri no de ti a ne bo yɛ den di dwuma, wɔkɔ so yɛ nneɛma, anaasɛ mpɔtam hɔ som yɛ teateaa no. Ɛntaa ntua ka mma sotɔɔ a ɛba fam-wɔn dodow a ɛba fam wɔ bere bi mu.
- Fa OEM afã horow di dwuma wɔ nneɛma a ɛho hia so. Third-party consumables betumi ayɛ nea ntease wom ma wipers ne cleaning fluid, nanso off-spec ink ne dampers sɛe ti ne electronics.
- Di idle ne nneɛma a atwa yɛn ho ahyia ho dwuma. Kwati bere tenten a wobɛda, ma dan no mu hyew nyɛ nea ɛyɛ den, na hyehyɛ nhyehyɛe a wode twɛn sɛnea ɛbɛyɛ a ahotew kyinhyia ahorow no bɛbɔ wo ho ban mmom sen sɛ ɛbɛsɛe ade.
Ɛdefa nnwinnade a wɔde adi dwuma ho no: ti no ne agyapade no, na ne nkwa a aka no yɛ nea wontumi nhu fi akyi. Sɛ wotɔ ade a wode adi dwuma a, si so dua sɛ fa mprempren nozzle check print, nsiesie ho kyerɛwtohɔ, ne adwene a ɛfa ink dodow nyinaa a ɛfa nhyehyɛe no mu ho.
Baabi a Digital Cylinder Printing Rekɔ
Nkɔsoɔ mmiɛnsa ho hia ma adetɔfoɔ a wɔreyɛ nhyehyɛeɛ ama mfeɛ anum-a. AI-aboa kɔla sohwɛ ahyɛ aseɛ reyɛ profael nsakraeɛ a ɛyɛ adwuma na ɛtua batch nsakraeɛ a ɛwɔ blanks mu, a ɛtew adwumayɛfoɔ nimdeɛ a ɛhia ma output a ɛkɔ so daa no so. Hybrid lines de cylinder printers refrafra automated loading, inspection, ne packing sen sɛ wɔbɛfa no sɛ nsupɔw a egyina hɔ ma wɔn ho. Na ink nnuruyɛ kɔ so kɔ VOC a ɛba fam ne nnuru a wɔde yɛ nnuru a ɛtra hɔ daa so, a EPA-nwura a wɔhwehwɛ a ɛne ne ho hyia ne adetɔfo adetɔ ho nhyehyɛe nyinaa na ɛkanyan no. Eyinom mu biara nsakra gyinaesi a ɛfa adetɔ ho nnɛ, nanso wɔpɛ mfiri a ɛwɔ softwea a wɔabue ne station ahorow a wotumi yɛ no foforo.
Setup a Ɛfata a Wobɛpaw ama W’adwuma
Amansan nkonimdifo biara nni hɔ. Paw dijitaal cylinder tintim bere a wuhia customization, mmirikatu ntiantiaa, sampling ntɛmntɛm, data a ɛsakra, anaa mfonini adwini. Paw screen printing bere a woreyɛ nkotoku mpempem pii a ɛyɛ pɛ na unit cost nkutoo ne metric a ɛho hia. Nnipa pii a wɔagye din a wɔde siesie nneɛma no tu abien no nyinaa so na wɔde adwuma biara kɔ ɔkwan a ne bo nyɛ den so.
Ansa na wode sika kɛse bɛma no, fa nneɛma a wɔyɛ ho nhwɛso ankasa kɔma nea ɔde ma no na ma wontintim wɔ afiri ankasa a woresusuw ho no so. Sɔ adhesion hwɛ sɛnea w’atɔfo de ade no bedi dwuma ɔkwammɔne so. Bisa sɛ wɔmfa sika a wɔde besiesie no ho akontaabu a wɔde asi wo dodow a wɔahyɛ ho nkɔm no so, nneɛma a wode bɛkamfo akyerɛ, ne ntetee nhyehyɛe a wɔakyerɛw. Obi a ɔde nneɛma ma a ontumi mfa saa nkrataa abiɛsa no mma no retɔn adaka, na ɛnyɛ ade a wɔyɛ ano aduru.
Nsɛm a Wɔtaa Bisa
Dɛn ne dijitaal cylinder tintim?
Ɛyɛ tẽẽ-kɔ-ade inkjet dwumadie a ɛtintim digyital adwini kɔ nneɛma kurukuruwa so berɛ a rotary attachment dane wɔn wɔ tintim ti no ase. Ɛho nhia sɛ wɔde mprɛte anaa screen biara di dwuma, enti wɔyɛ mfonini a ɛwɔ kɔla a edi mũ ne mfonini a wɔayɛ ama obiara a ɛyɛ biako-a wɔbɔ ka koro wɔ unit biara ho.
Printer ne ink bɛn na ɛyɛ adwuma yiye ma stainless steel tumblers ne glass nkotoku?
UV-LED cylinder printers a ɛwɔ CMYK a wɔde fitaa ne varnish akwan ka ho ne default a ɛyɛ adwuma pii. UV ink ahorow no bata substrates abien no nyinaa ho yiye bere a wɔde ka ahotew ne primer anaa ogyaframa aduru a ɛfata ho no.
Mɛyɛ dɛn asiesie adwinni sɛnea ɛbɛyɛ a ɛrenkyinkyim wɔ baabi a ɛyɛ kurukuruwa?
Si fael no kɔ ntwamutam a wɔayɛ no so sene ne trɛw a wotumi hu, fa taper compensation di dwuma wɔ RIP softwea no mu ma afã horow a ɛnyɛ-cylindrical, fa Pantone spot kɔla di dwuma ma brand logos, na bere nyinaa fa sɔhwɛ fã bi si mu ansa na woatu mmirika.
Dɛn na dijitaal cylinder printa bo yɛ?
Entry-level nhyehyɛe ahorow no tu mmirika bɛyɛ $10,000 kosi $30,000, mfinimfini-range aguadi mfiri ahorow $30,000 kosi $80,000, ne mfiridwuma mu nhama a wɔde wɔn ankasa yɛ a ɛboro $100,000. Budget soronko ma afe afe mmirikatu ho ka.
Dɛn ne ɛka a wɔtaa bɔ wɔ nsiesie ho?
Sotɔɔ dodow no ara sɛe dɔla 200 kosi 800 ɔsram biara wɔ nsiesie a wɔyɛ no daa ho. Afe afe sika a wɔboaboa ano no taa si $2,000 kosi $10,000 anaa nea ɛboro saa, ansa na wɔakan bere a wɔde gyae adwuma ne bere a wɔde siesie nneɛma a wɔnyɛ hwee no.
Nneɛma a wɔde tintim nhoma no bo yɛ ahe na ɛtra hɔ bere tenten ahe?
Mpɛn pii no, nhoma a wɔde tintim nhoma biara bo yɛ dɔla 800 kosi 2,500 na ɛtra hɔ mfe biako kosi abiɛsa. Nteɛso a wɔde tew nneɛma ho, ink a ɛyɛ papa, ne bere tenten a wɔmfa nyɛ hwee a wɔkwati no nya nkwa nna so nkɛntɛnso sen nnɔnhwerew a wɔde tintim nhoma nyinaa.
Wɔ order dodow bɛn mu na screen printing bɛyɛ nea ne bo yɛ mmerɛw?
Crossover no taa hwe ase wɔ 1,000 kosi 3,000 a ɛyɛ pɛ ma adwini a ɛnyɛ den. Adwini a ɛyɛ den multi-kɔla ne nsakrae a ɛtaa ba wɔ adwini mu no pia crossover point no kɔ soro kɛse de gyina dijitaal akyi.
So saa mfiri yi betumi atintim nneɛma a ɛyɛ teateaa te sɛ bobesa nkuruwa?
Yiw, wɔ rotary system a ɛsakra ahoɔhare sɛnea diameter sesa, anaasɛ software taper compensation. Fa nhwɛsode a wɔatintim wɔ w’ankasa afã horow so si eyi so dua ansa na woatɔ.
So ink ahorow no yɛ aduan a ahobammɔ wom wɔ FDA mmara ase?
Wɔayɛ ink nhyehyɛeɛ bi ama aduane-fa dwumadie, nanso mmara sodiɛ gyina nhyehyɛeɛ no nyinaa so a ayaresa a ɛdi mũ ka ho ne sɛ ebia beaeɛ a wɔatintim no ne nea wɔde di dwuma no di nkitaho anaa. Bisa migration test nkrataa ma ink ne substrate pɔtee no.
So sotɔɔ ketewa bi betumi adi nsiesie ho dwuma wɔ fie?
Wɔn a wɔyɛ adwuma no betumi adi da biara da ahotew, nozzle nhwehwɛmu, ne nhwehwɛmu ho dwuma na ɛsɛ sɛ wɔyɛ. Ɛyɛ papa sɛ wobegyaw printhead a wɔde besi ananmu, anyinam ahoɔden a wosiesie, ne sɛnea wɔde susuw nneɛma pɛpɛɛpɛ no ma mfiridwumayɛfo a wɔatete wɔn.


